Electro-Mechanical Assembly, Fixtures, Customized Assembly Lines, KY Highlands Diversified Services, Inc. - Electro-Mechanical Assembly
Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified Rapid Response ManufacturerFor Customer Service
call 606-878-1856
Email Us: info@hds-usa.com
CapabilitiesProgressive Die StampingHand Transfer PressesCNC MachiningResistance WeldingMIG WeldingPowder Coat PaintingElectro-Mechanical
AssemblyWarehousing / DistributionValue Added
ServicesDrilling, Tapping, RivetingTool Management
and MaintenanceSafety Critical WeldBuehler Weld LabCoordinate Measurement
Inspection (PC-DMIS)PortfoliosStamped Steel Seat Belt Bracket Safety Assembly for the Automotive IndustryStamped Steel Power Network Box Bracket for the Automotive IndustryStamped Steel Console Hinge for the Automotive IndustryISO/TS 16949:2009
Certified
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Electro-Mechanical Assembly


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Headrest Assembly Station

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At HDS, we build test equipment and assembly fixtures in house for all products. This helps us to custom-build as well as test electro-mechanical assemblies at low cost and within short turnarounds. From safety-critical automotive assemblies to mechanical antenna assemblies used in satellite communication, every product is completely tested prior to delivery. Additionally, we customize assembly lines to improve the production efficiency of our drilling, tapping, slotting, and welding operations.

Assembly fixtures and gages are designed and built from customer prints or tool designs. Our dedicated design-engineering department and experienced toolmakers can produce fixtures of any complex geometry. CNC programmers will use the CAD information provided by the design team to produce high and low-volume runs of CNC machined fixtures.

We have multiple CMMs and mistake-proof test fixtures to check our assemblies. Assemblies are available with all necessary documentation like component information, schematics, and maintenance schedules.



Specifications · Capabilities · Additional Information · Equipment Used · Welding Equipment

Specifications

Materials

6061 Aluminum Alloy
Aluminum
Brass
HSLA
Plastic
Stainless Steel
Steel

Acceptable File Formats

DXF
DWG
PDF
GIF
JPEG
STP
IGES
SLDPRT

Capabilities

Production Capabilities

Design Optimization
Design Validation
Electro-mechanical Testing & Assembly
Part Design
Progressive Die Stamping (with Automatic Feeding and Hand-Transfer Capabilities)
Prototyping

Other Services

Drilling
In-Die Tapping
Milling
Reaming
Slotting
Staking
Tapping
Threading
Turning

Tooling Capabilities

Fabrication
Maintenance
Management
Tool Design

Value Added Services

Heat Treating
Painting
Part Cleaning
Plating & Coating
Powder Coating
Precision Grinding
Reverse Engineering
Special Packaging
Tumbling
Warehousing and Distribution

Inspection Capabilities

Buehler Weld Lab (Weld Integrity)
Customer-specific Testing
Mistake-proof Test Fixtures
Multiple Coordinate Measurement Machines

Additional Information

Applications

Automobile Seating Components
Dishwashers
Icemakers
Printers and Furniture
Ranges
Refrigeration
Satellite Antenna
Structural Safety-Critical Components

Industries Served

IT
  • IT Equipment
  • Telecommunication
  • Transmission
    Consumer Products
  • White Goods/ Large Appliance
  • Commercial Appliance
  • Consumer Electronics
    Automotive
  • Recreational
  • Heavy Truck
  • Agriculture
  • Construction
    Homeland Security
    Wireless Technologies
    Military Products ATV & UTV
    Aerospace
    Lawn & Garden Equipment
    Office Equipment Manufacturing

    • Quality Certifications

    		ISO/TS 16949:2009 Certified

    Quality Control

    		QS 9000
    APQP
    Lean Manufacturing
    Control Plans
    FMEA
    Six Sigma

    Software Used

    		AutoCAD
    SolidWorks

    Alliances and Affiliations

    		Precision Solutions, LLC

    Equipment Used

    Cheviler, F56 AD2 Automatic Grinder

    		Size: 16" x 40" travel

    Cheviler, 618 Manual Grinder

    		Size: 6" x 18" travel

    Kingston HS-1100 Horizontal Lathe

    		Features: Digital readouts

    Milling Machines

    		Bridgeport EZ-Trak CNC 2-Axis Mill (Programmable)
    Cheviler, FM-3VK 2-Axis Milling Machine
    Knee Mill Machines

    Fadal VMC4020

    		Features: 21 Head Tool Changer
    Size: 20" x 20" x 40"
    Spindle Speed: 10,000 rpm

    Fadal VMC 6030

    		Features: 24 Head Tool Changer
    Size: 30" x 60" x 30"
    Spindle Speed: 10,000 rpm

    Tumblers

    		2.7 cu. Ft. Rosemont
    7.0 cu. Ft. Rosemont

    Welding Equipment

    50KVA Taylor-Winfield Spot Welder

    		Part Capacity: 12" x 8.125”
    Stroke: 2”

    75KVA Teledyne Spot Welder

    		Part Capacity: 12" x 8.125”
    Stroke: 2.5”

    250KVA Banner Welder

    		Part Capacity: 9" x 9”
    Stroke: 3”

    150 KVA 2 gun / TJ Snow Welder

    		Part Capacity: 13" x 7”
    Stroke: 3”

    (2x) 100KVA Roueche DC Spot Welder

    		Stroke: 6”

    100KVA Roueche 4-Gun DC Spot Welder

    		Stroke: 6”

    Panasonic Robot MIG Welder

    		60” Turntable

    Panasonic Dual Robotic Welder

    		Dual Robot
    Dual Turntable

    Fanuc Robotic Welder

    		DC Spot Welder
    Dual Table

     MORE IMAGES 

    · Electromechanical Assembly #1

    · Electromechanical Assembly #2

    · Electromechanical Assembly #3

    · Electromechanical Assembly #4

    · Headrest Assembly

    · Headrest Assembly Station

    · Telcom Antenna Assembled Arm

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    Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified Rapid Response Manufacturer Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified Rapid Response Manufacturer