Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified 

Rapid Response ManufacturerFor Customer Service
call 606-878-1856
Email Us: info@hds-usa.com
CapabilitiesProgressive Die StampingHand Transfer PressesCNC MachiningResistance WeldingMIG WeldingPowder Coat PaintingElectro-Mechanical
Assembly
Warehousing / Distribution
Value Added
Services
Drilling, Tapping, RivetingTool Management
and Maintenance
Safety Critical WeldBuehler Weld LabCoordinate Measurement
Inspection (PC-DMIS)
PortfoliosStamped Steel Seat Belt Bracket Safety Assembly for the Automotive IndustryStamped Steel Power Network Box Bracket for the Automotive IndustryStamped Steel Console Hinge for the Automotive IndustryISO/TS 16949:2009
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Electro-Mechanical Assembly



At HDS, we build test equipment and assembly fixtures in house for all products. This helps us to custom-build as well as test electro-mechanical assemblies at low cost and within short turnarounds. From safety-critical automotive assemblies to mechanical antenna assemblies used in satellite communication, every product is completely tested prior to delivery. Additionally, we customize assembly lines to improve the production efficiency of our drilling, tapping, slotting, and welding operations.

Assembly fixtures and gages are designed and built from customer prints or tool designs. Our dedicated design-engineering department and experienced toolmakers can produce fixtures of any complex geometry. CNC programmers will use the CAD information provided by the design team to produce high and low-volume runs of CNC machined fixtures.

We have multiple CMMs and mistake-proof test fixtures to check our assemblies. Assemblies are available with all necessary documentation like component information, schematics, and maintenance schedules.





Specifications  · Capabilities  · Additional Information  · Equipment Used  · Welding Equipment

Specifications

Materials

6061 Aluminum Alloy
Aluminum

Brass

HSLA

Plastic

Stainless Steel

Steel

Acceptable File Formats

DXF
DWG

PDF

GIF

JPEG

STP

IGES

SLDPRT


Capabilities

Production Capabilities

Design Optimization
Design Validation

Electro-mechanical Testing & Assembly

Part Design

Progressive Die Stamping (with Automatic Feeding and Hand-Transfer Capabilities)

Prototyping

Other Services

Drilling
In-Die Tapping

Milling

Reaming

Slotting

Staking

Tapping

Threading

Turning

Tooling Capabilities

Fabrication
Maintenance

Management

Tool Design

Value Added Services

Heat Treating
Painting

Part Cleaning

Plating & Coating

Powder Coating

Precision Grinding

Reverse Engineering

Special Packaging

Tumbling

Warehousing and Distribution

Inspection Capabilities

Buehler Weld Lab (Weld Integrity)
Customer-specific Testing

Mistake-proof Test Fixtures

Multiple Coordinate Measurement Machines


Additional Information

Applications

Automobile Seating Components
Dishwashers

Icemakers

Printers and Furniture

Ranges

Refrigeration

Satellite Antenna

Structural Safety-Critical Components

Industries Served

IT
  • IT Equipment
  • Telecommunication
  • Transmission
    Consumer Products
  • White Goods/ Large Appliance
  • Commercial Appliance
  • Consumer Electronics
    Automotive
  • Recreational
  • Heavy Truck
  • Agriculture
  • Construction
    Homeland Security
    Wireless Technologies
    Military Products ATV & UTV
    Aerospace
    Lawn & Garden Equipment
    Office Equipment Manufacturing
  • Quality Certifications

    Quality Control

    QS 9000
    APQP

    Lean Manufacturing

    Control Plans

    FMEA

    Six Sigma

    Software Used

    AutoCAD
    SolidWorks

    Alliances and Affiliations

    Precision Solutions, LLC


    Equipment Used

    Cheviler, F56 AD2 Automatic Grinder

    Size: 16" x 40" travel

    Cheviler, 618 Manual Grinder

    Size: 6" x 18" travel

    Kingston HS-1100 Horizontal Lathe

    Features: Digital readouts

    Milling Machines

    Bridgeport EZ-Trak CNC 2-Axis Mill (Programmable)
    Cheviler, FM-3VK 2-Axis Milling Machine

    Knee Mill Machines

    Fadal VMC4020

    Features: 21 Head Tool Changer
    Size: 20" x 20" x 40"

    Spindle Speed: 10,000 rpm

    Fadal VMC 6030

    Features: 24 Head Tool Changer
    Size: 30" x 60" x 30"

    Spindle Speed: 10,000 rpm

    Tumblers

    2.7 cu. Ft. Rosemont
    7.0 cu. Ft. Rosemont


    Welding Equipment

    50KVA Taylor-Winfield Spot Welder

    Part Capacity: 12" x 8.125”
    Stroke: 2”

    75KVA Teledyne Spot Welder

    Part Capacity: 12" x 8.125”
    Stroke: 2.5”

    250KVA Banner Welder

    Part Capacity: 9" x 9”
    Stroke: 3”

    150 KVA 2 gun / TJ Snow Welder

    Part Capacity: 13" x 7”
    Stroke: 3”

    (2x) 100KVA Roueche DC Spot Welder

    Stroke: 6”

    100KVA Roueche 4-Gun DC Spot Welder

    Stroke: 6”

    Panasonic Robot MIG Welder

    60” Turntable

    Panasonic Dual Robotic Welder

    Dual Robot
    Dual Turntable

    Fanuc Robotic Welder

    DC Spot Welder
    Dual Table


     MORE IMAGES 

    ·  Electromechanical Assembly #1

    ·  Electromechanical Assembly #2

    ·  Electromechanical Assembly #3

    ·  Electromechanical Assembly #4

    ·  Headrest Assembly

    ·  Headrest Assembly Station

    ·  Telcom Antenna Assembled Arm


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    Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified Rapid Response Manufacturer Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified Rapid Response Manufacturer