Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified 

Rapid Response ManufacturerFor Customer Service
call 606-878-1856
Email Us: info@hds-usa.com
CapabilitiesProgressive Die StampingHand Transfer PressesCNC MachiningResistance WeldingMIG WeldingPowder Coat PaintingElectro-Mechanical
Assembly
Warehousing / Distribution
Value Added
Services
Drilling, Tapping, RivetingTool Management
and Maintenance
Safety Critical WeldBuehler Weld LabCoordinate Measurement
Inspection (PC-DMIS)
PortfoliosStamped Steel Seat Belt Bracket Safety Assembly for the Automotive IndustryStamped Steel Power Network Box Bracket for the Automotive IndustryStamped Steel Console Hinge for the Automotive IndustryISO/TS 16949:2009
Certified
Search
      GO   
 All Categories    Safety Critical Weld
All Categories > Secondary Operations/ Value Added Services > Safety Critical Weld  
Download PDF Download PDF     Printable Page     Email Email This Page     Save To Favorites Save To Favorites

Safety Critical Weld



We specialize in manufacturing safety critical and Delta S specified components, particularly for the automotive industry. By stamping and safety critical welding, HDS manufactures structural seat frames, anchor plates, piston plates, and suspension parts.

These critical assemblies and sub-assemblies are available in a range of materials, including steel (hot roll and cold roll), stainless steel, brass, and aluminum. We have a range of machines for progressive stamping, resistance and robotic welding, as well as testing. Our in-house Buehler Weld Lab enables us to verify the structural integrity of weldments in safety critical stampings. Trained technicians test safety critical welds or delta welds of various parts to verify adherence to custom specifications. Tolerance checks for each parameter in the welding processes ensure 100% weld effectiveness.





Specifications  · Capabilities  · Additional Information  · Welding Equipment

Specifications

Materials

Aluminum
Brass

Stainless Steel

Maximum Metal Thickness

1/4 in

Acceptable File Formats

DXF
DWG

PDF

GIF

JPEG

STP

IGES

SLDPRT

Primary Press Capabilities

100 Tons to 800 Tons tons


Capabilities

Welding Capabilities

Resistance Welding
Robotic Welding

Structural Integrity Testing

Weld Audit

Production Capabilities

Electro-mechanical Testing & Assembly
In-house Tool and Die Making (Electronic Tool Maintenance Records)

Progressive Die Stamping (with Automatic Feeding and Hand-Transfer Capabilities)

Prototyping

Total Program Management Support

Secondary Press Capabilities

32 to 260 tons

Other Services

Drilling
In-Die Tapping

Milling

Reaming

Slotting

Staking

Tapping

Threading

Turning

Value Added Services

Heat Treating
Painting

Plating & Coating

Powder Coating

Precision Grinding

Reverse Engineering

Special Packaging

Warehousing and Distribution

Inspection Capabilities

Buehler Weld Lab (Weld Integrity)
Customer-specific Testing

Mistake-proof Test Fixtures

Multiple Coordinate Measurement Machines


Additional Information

Typical Safety Critical Components

Actuator Brackets
Anchor Plates

Axel Parts

Break Systems

Clamp Plates

Piston Plates

Seat Frames

Shims

Suspension Parts

Industries Served

IT
  • IT Equipment
  • Telecommunication
  • Transmission
    Consumer Products
  • White Goods/ Large Appliance
  • Commercial Appliance
  • Consumer Electronics
    Automotive
  • Recreational
  • Heavy Truck
  • Agriculture
  • Construction
    Homeland Security
    Wireless Technologies
    Military Products ATV & UTV
    Aerospace
    Lawn & Garden Equipment
    Office Equipment Manufacturing
  • Quality Certifications

    Quality Control

    Lean Manufacturing
    Control Plans

    FMEA

    Six Sigma

    Software Used

    AutoCAD
    SolidWorks

    Alliances and Affiliations

    Precision Solutions, LLC


    Welding Equipment

    50KVA Taylor-Winfield Spot Welder

    Part Capacity: 12" x 8.125”
    Stroke: 2”

    75KVA Teledyne Spot Welder

    Part Capacity: 12" x 8.125”
    Stroke: 2.5”

    250KVA Banner Welder

    Part Capacity: 9" x 9”
    Stroke: 3”

    150 KVA 2 gun / TJ Snow Welder

    Part Capacity: 13" x 7”
    Stroke: 3”

    (2x) 100KVA Roueche DC Spot Welder

    Stroke: 6”

    100KVA Roueche 4-Gun DC Spot Welder

    Stroke: 6”

    Panasonic Robot MIG Welder

    60” Turntable

    Panasonic Dual Robotic Welder

    Dual Robot
    Dual Turntable

    Fanuc Robotic Welder

    DC Spot Welder
    Dual Table


     MORE IMAGES 

    ·  Pentration Weld Report

    ·  Weld Lab #1

    ·  Weld Lab #2


    Site created by ThomasNet Web Solutions and powered by Navigator Platform   |   Privacy Policy   |   Site Map
    Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified Rapid Response Manufacturer Highlands Diversified Services, Inc. | ISO/TS 16949:2009 Certified Rapid Response Manufacturer